Integrated fiber cement and calcium silicate board production line

Zhonghong Intelligent Equipment

Product
categories.

Purpose-built equipment for every stage of fiber cement and calcium silicate board production.

06Equipment families.
One connected process.

From preparation to intelligent control

Fiber Cement   /   Calcium SilicateBrowse the portfolio

Equipment portfolio

Every stage.
One integrated line.

Explore equipment for a new factory, a line extension or an automation upgrade. Find the right systems for your process, then configure them around your products and plant layout.

Custom configurationsFull-line integrationExport project support

01 / Prepare

Raw Material Preparation

Milling, dosing and slurry storage equipment for a consistent start to fiber cement board production.

Ball Mill for building-material production

Ball Mill

Grinds mineral raw materials for the preparation of fiber cement and calcium silicate board slurry.

Raw Material Milling
Automatic Dosing System for building-material production

Automatic Dosing System

Meters and combines raw materials to match the required production formula and slurry concentration.

Precision Batching
Slurry Storage Tank for building-material production

Slurry Storage Tank

Stores prepared slurry between process stages to support a continuous supply to the forming line.

Slurry Preparation

02 / Form

Board Forming Equipment

Hatschek and Flow-on forming routes, supported by coordinated cutting, stacking, pressing and demoulding equipment.

Hatschek Forming Machine for building-material production

Hatschek Forming Machine

Forms fiber cement and calcium silicate boards through a multi-cylinder Hatschek process.

Hatschek Process
Flow-on Forming Machine for building-material production

Flow-on Forming Machine

Forms a continuous board layer through controlled slurry distribution, dewatering and thickness control.

Flow-on Process
Waterjet Cutting System for building-material production

Waterjet Cutting System

Uses high-pressure waterjet cutting to size green boards for different product dimensions.

Green Board Cutting
Board Stacker for building-material production

Board Stacker

Positions and stacks green boards with servo-controlled handling for the next production stage.

Automatic Stacking
Hydraulic Press for building-material production

Hydraulic Press

Presses stacked boards as part of the production process for higher-density board products.

Board Pressing
Stripping Machine for building-material production

Stripping Machine

Separates boards from mould plates with coordinated suction lifting and servo-controlled travel.

Board Demoulding

03 / Cure

Autoclave Curing

Controlled steam curing and downstream board separation, integrated with the requirements of your production line.

Autoclave Curing System for building-material production

Autoclave Curing System

Provides high-temperature, high-pressure steam curing for fiber cement and calcium silicate boards.

Steam Curing
Board Splitter for building-material production

Board Splitter

Automatically separates cured boards and curing pads, then stacks the boards for downstream processing.

Post-curing Separation

04 / Finish

Finishing & Inspection

Equipment for board dimensions, edge quality and surface finish, with inspection integrated into the production flow.

Grinding & Chamfering Machine for building-material production

Grinding & Chamfering Machine

Processes board edges and chamfers to prepare finished boards for their intended applications.

Edge Finishing
Sanding Machine for building-material production

Sanding Machine

Sands cured boards to meet the required surface finish and thickness specification.

Surface Preparation
Board Cutting Machine for building-material production

Board Cutting Machine

Cuts cured boards into the dimensions required for wall panels and other building applications.

Dimensional Cutting

05 / Connect

Handling & Conveying

Loading, conveying and transfer equipment that connects individual machines into a coordinated production line.

Roller Conveyor for building-material production

Roller Conveyor

Transfers boards between production stations in a layout configured around the factory process.

In-line Conveying
Board Loading & Unloading Machine for building-material production

Board Loading & Unloading Machine

Automates board loading and unloading to reduce manual handling between processing stages.

Automatic Handling
Shuttle Car for building-material production

Shuttle Car

Transfers board or mould-plate trolleys between production stations with automatic positioning.

Inter-stage Transfer

06 / Control

Automation & Electrical

Line-wide monitoring, electrical control and thickness measurement for coordinated equipment operation.

Intelligent Line Control System for building-material production

Intelligent Line Control System

Connects PLC control and production monitoring to coordinate equipment and track operating conditions.

PLC / SCADA Integration
Electrical Control Cabinets for building-material production

Electrical Control Cabinets

Integrate electrical control and protection around the operating requirements of the production line.

Industrial Electrical
Thickness Measurement System for building-material production

Thickness Measurement System

Displays board thickness in real time to support adjustment during the forming process.

In-line Measurement
Individual equipment. Fully connected production.Discuss your configuration
Fiber cement board production machinery and integrated turnkey line
Manufacturing + engineering

Engineered as
one complete system.

Turnkey project solutions

More than a machine.
A production solution.

Zhonghong combines equipment manufacturing, process engineering and intelligent automation to deliver complete and customized building-material production lines.

01

Define the process

Raw-material testing, equipment selection and plant layout.

02

Engineer the line

Equipment manufacturing, electrical systems and integrated automation.

03

Bring it into production

Export delivery, installation, commissioning and operator training.

Start a conversation

Let’s define your
next production line.

Share your target product, capacity and project location. Our team will help you identify the equipment and engineering support your project needs.

New production linesCapacity expansionAutomation upgrades
International project inquiries

Speak with our team.

Kevin / Project Contact   +86 158 0214 5027

Fisher / Project Contact
Fisher@gdzhmachine.com   ·   WhatsApp: +86 150 0065 7655   ·   WeChat: 15000657655

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